What is Falconboard?

Falconboard, a flagship product of Hexacomb®, a Packaging Corporation of America subsidiary, epitomizes innovation in environmentally sustainable material solutions.

Constructed entirely from paper, Falconboard is a 100% recyclable rigid graphic display board renowned for its hardy performance and adaptable applications. The product's structure comprises a unique honeycomb core sandwiched between smooth paper liners, which endows it with exceptional strength and stability and makes it lightweight and easy to handle.

This construction enables Falconboard to resist up to 300° Fahrenheit, maintaining its integrity under heat that would compromise traditional foam boards. Its superior beam and compression strength surpass most conventional materials used in the display and packaging industries, making it an ideal choice for environmentally conscious businesses seeking reliable and sustainable alternatives.

The paper-based nature of Falconboard supports recycling initiatives and aligns with the global movement towards reducing dependency on non-renewable resources, thus contributing to a greener planet.

Huge Environmental Impact

We are committed to promoting sustainable materials that support environmental conservation, and Falconboard is a prime example of this commitment. Being 100% recyclable, Falconboard significantly reduces the ecological footprint associated with display and packaging materials.

Unlike traditional foam boards, which often end up in landfills due to their non-recyclable nature, Falconboard's paper-based construction ensures it can be fully processed in standard recycling streams. This capacity helps diminish landfill waste and encourages the use of renewable resources, reinforcing the industry’s move towards more sustainable practices.

By integrating Falconboard into our product offerings, Piedmont Plastics aims to lead by example, showing how innovative, recyclable materials can effectively replace more harmful alternatives and drive the industry toward greener, more sustainable solutions.

Printing and Fabrication

Falconboard is highly suited for direct printing, a feature that sets it apart from many traditional display materials that often require an additional mounting substrate. This direct print capability not only streamlines the production process but also enhances the overall visual quality of the graphics.

The ability to print directly onto Falconboard eliminates several steps in the fabrication process, leading to significant cost savings in materials and labor. From an environmental perspective, reducing the need for additional substrates means less material waste and lower resource consumption, further aligning with sustainable production practices.

Moreover, the reduction in process complexity and material use contributes to a decrease in the carbon footprint associated with the production and transportation of these additional components.

Top Applications

Falconboard is widely used across various industries for its versatility and sustainability, excelling in applications from retail displays to interior signage. Here are some key examples and case studies demonstrating its effective use:

Top Applications

Falconboard is widely used across various industries for its versatility and sustainability, excelling in applications from retail displays to interior signage. Here are some key examples and case studies demonstrating its effective use:

• Retail Displays: Retail brands utilize Falconboard for its durability and excellent printability, creating visually striking and sturdy displays in high-traffic shopping environments.

• Point-of-Purchase (POP) Applications: Employed in supermarkets for promotional displays, Falconboard’s customizability and robustness enhance product visibility and appeal.

• Interior Signage: This material was chosen for indoor signs because of its lightweight and eco-friendly properties. It is easy to install and ideal for directional and promotional signage.

• Exhibits and Trade Shows: It is used in trade show exhibits for its reusability and strength, appealing to companies showcasing their commitment to sustainability.

• Custom Fabrications: Falconboard’s flexibility allows for innovative designs and installations that stand out when applied to creative projects for events.

The ability to print directly onto Falconboard eliminates several steps in the fabrication process, leading to significant cost savings in materials and labor. From an environmental perspective, reducing the need for additional substrates means less material waste and lower resource consumption, further aligning with sustainable production practices.

Moreover, the reduction in process complexity and material use contributes to a decrease in the carbon footprint associated with the production and transportation of these additional components.

Looking Ahead

As industries continue to seek sustainable solutions, Falconboard is well-positioned to lead innovations in manufacturing display and packaging materials. Future developments may focus on enhancing the material's impressive durability and print quality, potentially incorporating advanced bio-based adhesives or finishes that reduce the product’s environmental impact.

Additionally, researchers might explore the integration of nanotechnology to improve its structural properties, such as water resistance and fire retardancy, without compromising its recyclability. Such innovations could open new markets for Falconboard, including outdoor signage, more demanding retail environments, and even sectors like automotive and aerospace for lightweight, eco-friendly composites.

These advancements will likely reinforce Falconboard’s role in sustainability efforts, helping industries meet and exceed their green initiatives while pushing the boundaries of what eco-friendly materials can achieve in a circular economy.